Multi-cavity Hot Runner Temperature Controller System

The TSC Multi-cavity Hot Runner Temperature Controllers are produced by Hitcontrol, and provide precise and reliable temperature management for injection molding applications.
Designed to accommodate 12 to 90 zones, these controllers integrate both temperature control and sequence injection timing in a single system, enhancing efficiency and process stability.
TSC multi-cavity hot runner controller system
Temperature control module: Standard 2-zone configuration, each supporting 15 Amps per zone, ensuring precise thermal regulation.
Sequence valve gate control module: Each module can manage up to 6 valve gates.
This integrated system simplifies setup, improves molding consistency, and enhances overall productivity in high-precision molding applications.

  • Fully integrated

  • Smart touch screen interface

  • Tiltable 10.4″ full color LCD HMI

  • Unified mainframe for different zones

  • Suitable for all hot runner systems

  • Wiring friendly design

  • Maximizes productivity

Temperature Technical Data

Specifications

  • Power supply, 3-phase, 200-240Vac or 380-415Vac
  • Operation Languages: English/Spanish/French/Chinese
  • Selectable T.C J/K, °C/°F
  • Temp. display resolution: 1 or 0.1
  • Control mode: Auto, Manual, Standby, Boost, Slave
  • Measurement range: 0~500°C(32~932°F)
  • Frequency: 50-60 Hz (auto-switching)
  • Load capacity: 240Vac, 15A/zone
  • Connectivity: USB, Ethernet port

Advanced Functions

  • Tailor the startup display
  • Foldable HMI
  • Leakage detection
  • Stopping the injection molding system remotely (optional)
  • Standby system remotely (optional)
  • All zones’ temperature in tolerance output (optional)
  • Alarm output (optional)
  • Group setup/editable zone name
  • Internal alarm buzzer
  • ……

Alarms & Protection

  • Output percentage limit
  • Sensor broken /reversed /shorted /disconnected
  • Load broken /shorted /over-rated
  • Temperature over high /under low
  • Fuse blown
  • Heating invalid
  • Triac breakdown
  • Power supply over-voltage
  • Cabinet temperature over-setting
  • Sensor fault solution
  • ……

SVG Technical Data

Specifications

  • Trigger signal: DC24V or Dry contact
  • Trigger mode: selectable 4 modes
  • Screw position signal: DC 0-10V
  • Screw position unit: mm or inch
  • Control mode: Auto / Manual
  • Time resolution: 1s/0.1s/ 0.01s
  • Output signal: DC24V, or AC220V or Relay contact

Models List

TypeZonesItem No.
TSC-300Emax. 24 zonesTSC-300Exx (xx=requested zones)
TSC-300Lmax. 54 zonesTSC-300Lxx (xx=requested zones)
TSC-300Mmax. 72 zonesTSC-300Mxx (xx=requested zones)
TSC-300Umax. 90 zonesTSC-300Uxx (xx=requested zones)

FAQs

Temperature controlling max. 90 zones.

Sequence injection controlling max. 24 gates.

Yes, the unit supported temperature control only, or integrated temperature with sequence valve control.

Modbus TCP, MQTT, OPC-UA, VNC

Delivery time will be within 8-15 working days (depending on quantity).

Yes, the touchscreen will display customer information while starting.

3-phase, 200-240Vac or 3-phase 380-415Vac.

No, it doesn’t. Please review standard plug-in control modules, which could be compatible with other brands.

50 or 60Hz (auto-switching).

Hot Runner Temperature Controller Trouble Shooting

1. Check the mainframe circuit breaker is working

2. Check module fuses and replace them if blown

1. Controller may not be plugged in.

2. Fuses or air circuit breaker may be blown

3. Input power incorrectly wired or damaged

1. Triac shorted or driver

2. Change parameter “t”=0 (factory setting is t=1)

3. Try this module in another good heater zone

1. Heater may be too small

2. Wrong thermocouple zone

3. Heater may open

4. Check cable connection

5. Input voltage to module is low

6. Triac open

7. Try this module in another good heater zone

Temperature rising slowly

1. Heater may be too small

2. Wrong thermocouple zone

3. Heater may open

4. Check cable connection

5. Input voltage to module is low

6. Triac open

7. Try this module in another good heater zone

More trouble shootings

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    touch screen hot runner controller pdf

    Wiring Diagrams

    combination mold power thermocouple cable

    Combined Thermocouple-Mold Power Connection-1

    combination thermocouple mold power cable-mode 2

    Combined Thermocouple-Mold Power Connection-2

    thermocouple-cable-wiring-24pin

    Separated Thermocouple Connection

    mold-power-cable-wiring-24pin

    Separated Mold Power Connection

    (More details about Hot Runner Controller Wirings)

    Controller Cables

    • Combination Mold Power Thermocouple Cables
    • Mold Power Cables
    • Mold Thermocouple Cable

    No matter standard or custom cables with different lengths, wiring diagram, you can find all here. We are your solution provider.